You Are Here » Thermax » Aerospace Wire and Cable
Aerospace Wire and Cable
Aerospace Wire and Cable
MIL-W-16878 (NEMA HP3, HP4) wires
MIL-W-16878/4 (Type E) wire , Medium-wall extruded PTFE insulation (124)
MIL-W-16878/4 (type E) wires have extruded PTFE insulation (medium wall thickness) for high- temperature applications. PTFE insulation offers high reliability with excellent thermal stability and chemical resistance.
MIL-W-16878/5 (Type EE) wire , Heavy-wall extruded PTFE insulation
(120)MIL-W-16878/5 (type EE) wires have extruded PTFE insulation (heavy wall thickness) for high- temperature applications. PTFE insulation offers high reliability with excellent thermal stability and chemical resistance.
MIL-W-16878/6 (Type ET) wire , Thin-wall extruded PTFE insulation
(96)MIL-W-16878/6 (type ET) wires have extruded PTFE insulation (thin wall thickness) for high-temperature applications and light weight. PTFE insulation offers high reliability with excellent thermal stability and chemical resistance.
MIL-W-16878/11 (Type K) equivalent wire , extruded FEP insulation
(120)MIL-W-16878/11 (type K) equivalent wires have extruded FEP insulation (medium wall thickness) for high-temperature applications.These wires have tin- plated copper conductors for economy.
MIL-W-16878/12 (Type KK) equivalent wire , extruded FEP insulation
(135)MIL-W-16878/12 (type KK) equivalent wires have extruded FEP insulation (heavy wall thickness) for high-temperature applications.These wires have tin- plated copper conductors for economy.
MIL-W-16878/13 (Type KT) equivlent wire, extruded FEP insulation
(75)MIL-W-16878/13 (type KT) equivalent wires have extruded FEP insulation (thin wall thickness) for high-temperature applications.These wires have tin- plated copper conductors for economy.
Type E, EE and ET cables
Type E Cables - MIL-W-16878/4 components
(196)
Type E cables are shielded and jacketed cables with extruded FEP or PTFE tape jackets, incorporating MIL-W-16878/4 wires
Type EE Cables - MIL-W-16878/5 components
(208)Type EE cables are shielded and jacketed cables with extruded FEP or PTFE tape jackets, incorporating MIL-W-16878/5 wires
Type ET Cables - MIL-W-16878/6 components
(144)Type ET cables are shielded and jacketed cables with extruded FEP or PTFE tape jackets, incorporating MIL-W-16878/4 wires.
M22759 (SAE AS22759) wires
MIL-W-22759/5 wire - mineral-filled PTFE insulation
(8)
MIL-W-22759/5 wires have mineral-filled PTFE insulation for high-temperature applications such as aircraft engines, SWAMP zones, and others where increased abrasion resistance is required. For reduced-weight versions of these wires, see M22759/7 and /8
MIL-W-22759/6 wire - mineral-filled PTFE insulation
(9)MIL-W-22759/6 wires have mineral-filled PTFE insulation for high-temperature applications such as aircraft engines, SWAMP zones, and others where increased abrasion resistance is required. For reduced-weight versions of these wires, see M22759/7 and /8
MIL-W-22759/7 wire - mineral-filled PTFE insulation - medium wall.
(9)MIL-W-22759/7 wires have reduced weight, mineral-filled PTFE insulation for high-temperature applications such as aircraft engines, SWAMP zones, and others where increased abrasion resistance is required.These wires are reduced-weight versions of MIL-W-22759/5 and /6.
MIL-W-22759/8 wire - mineral-filled PTFE insulation - medium wall.
(9)MIL-W-22759/8 wires have reduced weight, mineral-filled PTFE insulation for high-temperature applications such as aircraft engines, SWAMP zones, and others where increased abrasion resistance is required.These wires are reduced-weight versions of MIL-W-22759/5 and /6.
MIL-W-22759/9 wire - extruded PTFE insulation
(11)MIL-W-22759/9 wires have extruded PTFE insulation for high-temperature applications where the additional abrasion resistance of mineral-filled PTFE insulation is not required.These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns. For versions of these wires with thinner-wall insulation and 600V voltage rating, see M22759/11 and /12.
MIL-W-22759/10 wire - extruded PTFE insulation
(11)MIL-W-22759/10 wires have extruded PTFE insulation for high-temperature applications where the additional abrasion resistance of mineral-filled PTFE insulation is not required.These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns. For versions of these wires with thinner-wall insulation and 600V voltage rating, see M22759/11 and /12.
MIL-W-22759/11 wire - extruded PTFE insulation
(11)MIL-W-22759/11 wires have extruded PTFE isulation for high-temperature applications where the additional abrasion resistance of mineral-filled PTFE insulation is not required.These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns. These wires are similar to MIL-W-22759/9 and /10 wires, but have a thinner-wall insulation and 600V voltage rating.
MIL-W-22759/12 wire - extruded PTFE insulation
(11)MIL-W-22759/12 wires have extruded PTFE isulation for high-temperature applications where the additional abrasion resistance of mineral-filled PTFE insulation is not required.These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns. These wires are similar to MIL-W-22759/9 and /10 wires, but have a thinner-wall insulation and 600V voltage rating.
MIL-W-22759/16 wire - extruded ETFE insulation
(15)MIL-W-22759/16 wires have extruded ETFE insulation for aerospace and other applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE insulation also provides exceptional resistance to radiation and chemicals. For versions of these wires with thinner-wall insulation for light weight, see M22759/18 and /19
MIL-W-22759/17 wire - extruded ETFE insulation
(4)MIL-W-22759/17 wires have extruded ETFE insulation for aerospace and other applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE insulation also provides exceptional resistance to radiation and chemicals. For versions of these wires with thinner-wall insulation for light weight, see M22759/18 and /19
MIL-W-22759/18 wire - extruded thin-wall ETFE insulation
(9)MIL-W-22759/18 wires have thin-wall extruded ETFE insulation for aerospace and other applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE insulation also provides exceptional resistance to radiation and chemicals.
MIL-W-22759/19 wire - thin-wall ETFE insulation
(4)MIL-W-22759/19 wires have thin-wall extruded ETFE insulation for aerospace and other applications requiring light weight, tight diameter tolerances, and enhanced mechanical toughness. ETFE insulation also provides exceptional resistance to radiation and chemicals.
MIL-W-22759/20 wire - high strength conductor
(5)MIL-W-22759/20 wires have extruded PTFE insulation and a high-strength copper alloy conductor for greater break strength.They are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex life, and resistance to high temperatures. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns. For versions of these wires with thinner-wall insulation and 600V voltage rating, see M22759/22 and /23
MIL-W-22759/21 wire - high strength conductor
(5)MIL-W-22759/21 wires have extruded PTFE insulation and a high-strength copper alloy conductor for greater break strength.They are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex life, and resistance to high temperatures. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns. For versions of these wires with thinner-wall insulation and 600V voltage rating, see M22759/22 and /23
MIL--22759/22 wire - high-strength conductor
(5)MIL-W-22759/22 wires have thin-wall extruded PTFE insulation and a high-strength copper alloy conductor for greater break strength. They are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex life, and resistance to high temperatures. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns.
MIL--22759/23 wire - high-strength conductor
(5) MIL-W-22759/23 wires have thin-wall extruded PTFE insulation and a high-strength copper alloy conductor for greater break strength. They are ideal for aerospace and other applications requiring high reliability and break strength, enhanced flex life, and resistance to high temperatures. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns.
MIL-W-22759/28 wire - PTFE/polyimide insulation
(8)MIL-W-22759/28 wires have extruded PTFE insulation with a polyimide hard coat for increased cut-through and abrasion resistance. These wires are designed for aerospace and other applications requiring excellent thermal stability, tight dimensional tolerances, and high reliability. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns. For versions of these wires with high-strength copper alloy conductor, see M22759/30 and /31.
MIL-W-22759/29 wire - PTFE/polyimide insulation
(8)MIL-W-22759/29 wires have extruded PTFE insulation with a polyimide hard coat for increased cut-through and abrasion resistance. These wires are designed for aerospace and other applications requiring excellent thermal stability, tight dimensional tolerances, and high reliability. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns. For versions of these wires with high-strength copper alloy conductor, see M22759/30 and /31
MIL-W-22759/30 wire - high strength conductor
(5)MIL-DTL-22759/30 wires have extruded PTFE insulation with a polyimide hard coat for increased cut-through and abrasion resistance, and a high-strength copper alloy conductor for greater break strength. These wires are designed for aerospace and other applications requiring excellent thermal stability, tight dimensional tolerances, and high reliability. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are a major concern
MIL-W-22759/31 wire - high-strength conductor
(5)MIL-DTL-22759/31 wires have extruded PTFE insulation with a polyimide hard coat for increased cut-through and abrasion resistance, and a high-strength copper alloy conductor for greater break strength. These wires are designed for aerospace and other applications requiring excellent thermal stability, tight dimensional tolerances, and high reliability. These wires are especially well-suited in applications where smoke emission, overload stability, and flammability are major concerns.
MIL-DTL-22759/80 wire - light weight, composite insulation
(9)
MIL-DTL-22759/80 wires are light- weight, high-performance aerospace hookup wires with a dual-layer insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other applications requiring excellent thermal stability, light weight, and high break strength. These wires are available with our unique Seamless Wrap PTFE tape insulation
MIL-DTL-22759/81 wire - light weight, composite insulation
(4)MIL-DTL-22759/81 wires are light- weight, high-performance aerospace hookup wires with a dual-layer insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other applications requiring excellent thermal stability, light weight, and high break strength. These wires are available with our unique Seamless Wrap PTFE tape insulation
MIL-DTL-22759/82 wire - light weight, composite insulation
(4) MIL-DTL-22759/82 wires are light- weight, high-performance aerospace hookup wires with a dual-layer insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other applications requiring excellent thermal stability, light weight, and high break strength. These wires are available with our unique Seamless Wrap PTFE tape insulation
MIL-DTL-22759/83 wire - normal weight (6) 
MIL-DTL-22759/83 wires are large size, high-performance aerospace hookup wires with a four-layer insulation of PTFE tape and PTFE/ polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion resistance. These wires are designed for aerospace and other applications requiring excellent thermal stability and abrasion resistance.
MIL-DTL-22759/84 wire - normal weight
(6)MIL-DTL-22759/84 wires are large size, high-performance aerospace hookup wires with a four-layer insulation of PTFE tape and PTFE/ polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion resistance. These wires are designed for aerospace and other applications requiring excellent thermal stability and abrasion resistance.
MIL-DTL-22759/85 wire - normal weight
(6)MIL-DTL-22759/85 wires are large size, high-performance aerospace hookup wires with a four-layer insulation of PTFE tape and PTFE/ polyimide/PTFE tape, with an outer layer of polyamide braid for superior abrasion resistance. These wires are designed for aerospace and other applications requiring excellent thermal stability and abrasion resistance.
MIL-DTL-22759/86 wire - silver-plated conductor
(18)MIL-DTL-22759/86 wires are normal-weight, high- performance aerospace hookup wires with insulation composed of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for aerospace and other applications requiring excellent thermal stability and good abrasion resistance.
MIL-DTL-22759/87 wire - normal weight
(18)MIL-DTL-22759/87 wires are normal-weight, high- performance aerospace hookup wires with insulation composed of PTFE/polyimide/PTFE tape and PTFE tape in several configurations
MIL-DTL-22759/88 wire - tin-plated conductor
(18)MIL-DTL-22759/88 wires are normal-weight, high- performance aerospace hookup wires with insulation composed of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for aerospace and other applications requiring excellent thermal stability and good abrasion resistance.
MIL-DTL-22759/89 wire - normal weight
(4)MIL-DTL-22759/89 wires are light-weight, high-performance aerospace hookup wires with a dual-layer insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape.They are similar to MIL-DTL-22759/81 and /82 wires, but have thicker-wall insulation. These wires are designed for aerospace and other applications requiring excellent thermal stability and high break strength.
MIL-DTL-22759/90 wire - normal weight
(4)MIL-DTL-22759/90 wires are light-weight, high-performance aerospace hookup wires with a dual-layer insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape.They are similar to MIL-DTL-22759/81 and /82 wires, but have thicker-wall insulation. These wires are designed for aerospace and other applications requiring excellent thermal stability and high break strength.
MIL-DTL-22759/91 wire - light weight
(9)MIL-DTL-22759/91 wires are light-weight, high-performance aerospace hookup wires with a dual-layer insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other applications requiring excellent thermal stability and lightweight.
MIL-DTL-22759/92 wire - light weight
(9)MIL-DTL-22759/91 wires are light-weight, high-performance aerospace hookup wires with a dual-layer insulation of PTFE/polyimide/PTFE tape, covered with PTFE tape. These wires are designed for aerospace and other applications requiring excellent thermal stability and lightweight.
MIL-W-25038 wires
MIL-W-25038/1 (Thermazone I) wire-high-temperature, abrasion resistant
(6)
These wires are designed for critical circuit applications where wires must operate in extremely harsh environments, under vibration and with direct flame exposure. This heavy-duty, non-asbestos construction offers excellent mechanical performance and abrasion resistance.
MIL-W-25038/3 (Thermazone IIIG) wire-high-temperature, abrasion resistant (6)Thermazone IIIK wires are designed for critical circuit applications where wires must operate in extremely harsh environments, under vibration, and with direct flame exposure. Thermazone IIIG wires also meet or exceed the requirements of MIL-W-25083/3, but provides this performance at a lower cost through the use of an innovative insulation system.
MIL-W-25038/3 (Thermazone IIIK) wire-high-temperature, abrasion resistant (6)Thermazone IIIK wires are designed for critical circuit applications where wires must operate in extremely harsh environments, under vibration, and with direct flame exposure. Thermazone IIIG wires also meet or exceed the requirements of MIL-W-25083/3, but provides this performance at a lower cost through the use of an innovative insulation system.
MIL-DTL-27500 (NEMA WC27500) cables
M27500 Cable-Type SA (M22759/7 components) (216)
Shielded and jacketed cables with PTFE tape or extruded PFA jackets, incorporating MIL-W-22759/7 or /8 wires. These component wires are insulated with light-weight mineral filled PTFE and have silver-plated or nickel-plated conductors. Versions with PTFE tape jackets are available with Seamless Wrap PTFE tape.
M27500 Cable- Type TA (M22759/8 components) (216)Shielded and jacketed cables with PTFE tape or extruded PFA jackets, incorporating MIL-W-22759/7 or /8 wires. These component wires are insulated with light-weight mineral filled PTFE and have silver-plated or nickel-plated conductors. Versions with PTFE tape jackets are available with Seamless Wrap PTFE tape.
M27500 Cable-types RC (M22759/11 components) (264)Shielded and jacketed cables with PTFE tape or extruded FEP jackets, incorporating MIL-W-22759/11 or /12 wires. These component wires have extruded PTFE insulation and silver-or nickel-plated copper conductors. PTFE tape jackets are available with Seamless Wrap PTFE tape.
M27500 Cable-types RE (M22759/12 components) (264)Shielded and jacketed cables with PTFE tape or extruded FEP jackets, incorporating MIL-W-22759/11 or /12 wires. These component wires have extruded PTFE insulation and silver-or nickel-plated copper conductors. PTFE tape jackets are available with Seamless Wrap PTFE tape.
M27500 Cable-types TE (M22759/16 components) (72)Shielded and jacketed cables with extruded ETFE (Ethylene Tetrafluoroethylene) jackets incorporating MIL-W-22759/16 or /17 wires. These component wires are insulated with extruded ETFE and have either tin-plated copper or silver-plated high-strength copper alloy conductors
M27500 Cable-types TF (M22759/17 components) (72)Shielded and jacketed cables with extruded ETFE (Ethylene Tetrafluoroethylene) jackets incorporating MIL-W-22759/16 or /17 wires. These component wires are insulated with extruded ETFE and have either tin-plated copper or silver-plated high-strength copper alloy conductors.
M27500 Cable-types TG (M22759/18 components) (72)Shielded and jacketed cables with extruded ETFE (Ethylene Tetrafluoroethylene) jackets incorporating MIL-W-22759/16 or /17 wires. These components wire are insulated with thin-wall extruded ETFE for weight and space savings and have either tin-plated copper or silver-plated high-strength copper alloy conductors.
M27500 Cable-types TH (M22759/19 components) (72)Shielded and jacketed cables with extruded ETFE (Ethylene Tetrafluoroethylene) jackets incorporating MIL-W-22759/16 or /17 wires. These components wire are insulated with thin-wall extruded ETFE for weight and space savings and have either tin-plated copper or silver-plated high-strength copper alloy conductors.